Leak testing methods

Leak testing is also sometimes included in NDT and the methods used vary from simple bubble testing by visual examination, to very sensitive methods using radioactive gases.

The main methods are:
hydrostatic      water; dye
air pressure     soap solution - visual
                      sound - ultrasonic detector
gas                 hydrogen - Pirani gauge; mass spectrometer
                      halogen gas - electron capture gauge
gas                 helium - mass spectrometer
                      radioactive gas - pulse counter

The mass spectrometer method with helium and the radioactive gas (Krypton-85) method are the most sensitive, but the latter requires special safety precautions.

Leak testing is widely used on pressure vessels and vacuum systems in situ, or a specimen can be placed inside a gas-filled enclosure and then tested for inward leaks.