Alfa Laval introduces sensing and control unit for diaphragm valves

24/02/2025

The Alfa Laval ThinkTop V55 marks an evolution of hygienic diaphragm valve sensing and control units for the hygienic industries, especially the pharmaceutical, biotech and next-generation food industries. It is built on proven ThinkTop V-series technology, which is trusted among dairy, food and beverage manufacturers worldwide for its simplified set-up, unparalleled reliability, advanced automation, live replacement capabilities and real-time communication.

The ThinkTop V55 offers unmatched peace of mind to users. Its durable, maintenance-free design ensures reliable performance even in the most demanding environments. Tamper-proof construction and built-in self-diagnostics maximise uptime, making it a dependable choice for critical operations.

The ThinkTop V55 supports fast, reliable installation and quick commissioning. On-site auto set-up takes less than a minute, while live set-up, enabling quick remote valve configuration, requires only a minute or two. Exchanging or hot-swapping control units can take place without disrupting production, ensuring operational and product safety.

The slim profile of the ThinkTop V55 optimises space utilisation, making integration into new or existing installations effortless. It is easy to mount in any position on the valve actuator to ensure ideal connection. Moreover, the ThinkTop provides 360° light-emitting diode (LED) visual status indication, making the valve position clearly visible from the factory floor. It delivers highly reliable performance in demanding environments due to its self-diagnostic features that boost uptime and productivity.

The ThinkTop V55 provides real-time diaphragm valve monitoring through digital, ASI 3.0 or IO-Link interfaces, ensuring accurate valve position readings. Its point-to-point IO-Link communication protocol integrates sensors and actuators into any automation system, regardless of fieldbus. This integration makes it easier to capture, store, analyse and act upon meaningful real-time data, thereby supporting Industry 4.0 initiatives, streamlining configurability and process control.

The ThinkTop V55 is designed for Alfa Laval diaphragm valves, offering a true one-size-fits-all solution. It shares the same robust and reliable features as the ThinkTop V-series, trusted by hygienic industries worldwide. Moreover, it simplifies purchasing, set-up, operation and maintenance.