[3D1] Developing cost-effective solutions through assessing vibration analysis and failure identification of electro-pumps in pumping stations
M Behzad, S Mohammadi, M E Yadegari, M Haghighi and A Babaie
Preventing unexpected losses and downtime is a crucial strategy in the industrial sector. Condition monitoring is a widely recognised scientific method for evaluating equipment performance and identifying potential failures. By diagnosing the root causes of failures, this approach enhances equipment availability, improves operational readiness and reduces costs. This project is developed based on the frequency and recurrence of failures in transfer pumps at water pumping stations in Iran. After data collection, vulnerable components and failure causes are identified for corrective actions. In the final stage, optimised solutions and a comprehensive maintenance and repair strategy for the stations are proposed. A key contribution of this study is defining a cost-effective solution by integrating condition monitoring with fault diagnosis. By analysing the vibration status of machinery, relevant assessments, troubleshooting measures and necessary corrective actions are identified. Finally, a cost-benefit analysis is conducted to ensure that technical priorities are evaluated based on their economic feasibility and the severity of their consequences from both technical and financial perspectives.
