[5E3] Wave velocity analysis and repeatability of artificial acoustic emission in homogeneous materials: steel and aluminium plates

Z Faridi, I D Cardenas and D Ayre
Cranfield University, UK 

In this study, wave velocity calculations and the repeatability of the pencil lead break (PLB) test were examined through two use cases involving homogeneous materials: a 5 mm aluminium plate and a 2 mm steel plate. The PLB test is a widely used and straightforward method for generating artificial acoustic emissions. Ensuring its repeatability is essential for reliable signal processing in acoustic emission (AE)-based analysis. PLB tests were repeated under controlled conditions and the resulting AE waveforms were analysed using fast Fourier transform (FFT) and continuous wavelet transform (CWT). Time-of-arrival (TOA) values were extracted to calculate wave velocities using known distances between the source and sensors. The measured velocities, approximately 5100 m/s for aluminium and 5700 m/s for steel, were consistent with expected Lamb wave mode behaviour. The research emphasises the importance of applying consistent PLB force to produce clear waveform characteristics and valid TOA-based velocity estimates. These findings support the validity of TOA-based wave velocity measurement methods for thin homogeneous plates and establish a foundation for extending similar methodologies to more complex materials and acoustic emission scenarios.