AI-based condition monitoring solution
15/08/2025
Alfa Laval has launched Clariot, a next-generation artificial intelligence (AI)-based condition monitoring (CM) solution, precision-built for hygienic process equipment to deliver more accurate analysis and support. Clariot monitors equipment and processes, providing actionable insights that enhance uptime and optimise resource efficiency.
Clariot has been developed based on the company’s extensive experience from more than 3000 CM units already operating worldwide. With new hardware and software, it can now offer a complete digital handshake, tailored for use in demanding hygienic processes.
Unplanned downtime costs manufacturers billions of pounds in lost revenue each year. Idle process lines cause product loss, extra cleaning, production delays, wasted water and potential damage to machinery.
“In a world where every drop and every man-hour counts, our customers increasingly seek solutions that improve uptime and productivity, while reducing resource waste. This is where Clariot makes a difference, helping manufacturers in hygienic industries prevent failures and run at full capacity without unnecessary interruptions,” said Torsten Pedersen, Commercial Head of Condition Monitoring at Alfa Laval Fluid Handling.
Clariot provides 24/7 monitoring, alerts and diagnostics for pumps and other rotating equipment, for example agitators. The industry-intelligent solution proactively detects machine failures before they occur, maximising performance, minimising downtime and extending equipment lifespan.
Clariot is an important next step in the digitalisation strategy of Alfa Laval, where resource and operational efficiency align with the latest smart technologies.
“We firmly believe that predictive maintenance is the future of manufacturing, enabled by sensor data, AI-driven insights and digital connectivity. Time and time again we have seen how our CM solutions have alerted operators to potential failures before they happen and enabled predictive maintenance strategies,” said Torsten.
Clariot is a standalone system, enabling maximum cybersecurity by operating independently from internal business-critical systems. Installation is simple and Clariot is compatible with most pump brands. The user interface is intuitive and the investment is low with a short payback time.
“In a set-up with 50 pumps, just one unplanned stop per quarter can result in annual losses up to €80,000 (approximately £69,000), while the solution from Alfa Laval costs less than one tenth of that scenario, delivering a fast payback time”, said Torsten.
To assist decision-makers and buyers, Alfa Laval has developed a buyer’s guide to CM in hygienic industries, with detailed information about maintenance strategies, selection and implementation of the right solutions, as well as customer benefits. The guideline is available for download at: www.alfalaval.com/clariot
