Virtual inspection tool for automated ultrasonic testing
19/08/2025
TecScan has introduced TecView 3D, a virtual environment that mirrors the physical inspection set-up, allowing operators to simulate and plan ultrasonic testing processes with unprecedented precision. By integrating computer-aided design (CAD) models of both the inspection system and the component under examination, TecView 3D enables operators to define and visualise scan paths over complex geometries, ensuring accurate path planning for comprehensive coverage and optimal probe alignment.
The virtual environment facilitates early identification of potential interferences between the scanner and the part, mitigating risks before actual inspection, and new personnel can familiarise themselves with inspection procedures in a risk-free virtual setting, accelerating the learning curve and reducing on-the-job errors.
Aerospace components often feature complex shapes and materials, posing challenges for standard inspection techniques. The contour-following capability of the software allows for automated scanning of parts with intricate curvatures, maintaining consistent probe orientation and distance to ensure reliable data acquisition, and operators can ‘teach’ the system the geometry of a specimen through an interactive process, enabling the software to ‘learn’ and replicate the inspection on similar parts, thereby streamlining repetitive inspections.
TecView 3D provides immediate feedback during inspections, displaying real-time A- and C-scan images, which are crucial for detecting subsurface anomalies in critical aerospace components. The loading of scan set-up files and data logging based on barcodes, software management of scan data file names and recording location, as well as automatically filled inspection reports, all contribute to increased productivity.
By integrating TecView 3D with its virtual inspection tools into non-destructive testing (NDT) workflows, aerospace manufacturers and maintenance teams can achieve increased inspection efficiency as virtual planning reduces set-up times and optimises scan sequences, leading to faster inspections without compromising accuracy.
Advanced imaging and analysis tools enhance the detection of defects such as cracks, voids and delaminations, which is critical for ensuring flight safety. The early detection of potential issues and the ability to simulate inspections virtually can significantly reduce the need for costly rework and material waste.
TecScan’s TecView 3D is said to stand at the forefront of NDT innovation, offering aerospace professionals a powerful tool to navigate the complexities of modern aircraft component inspection.
By embracing this virtual environment, the industry can ensure higher quality standards, enhance safety and drive efficiency in inspection processes, it is claimed.
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TecScan
